Multirotor straightening and shaping machine using coils up to Ø 20mm for the production of straight bars, large stirrups and shapes with bends on both ends.
4 wheel drive pulling unit driven by servomotors for high speed production;
Maximum pulling speed 140 m/minute;
The straightening system uses rotors, each one dedicated to a single bar diameter which guarantees perfectly straight bars and wire diameter changes in just a few seconds;
Servomotor driven cutting unit guarantees high speed and high cutting accuracy;
2 bidirectional bending units work “offline” so the bars are bent in “masked time”;
Automatic bending tooling changeover for higher productivity;
Indexing carriage for the automatic collection and sorting of the bars produced.
Processed wire type:Coil
Straightening capacity:1 Ø 6÷20 mm (#6)
Bending capacity:1 Ø 6÷20 mm (#6)
Pulling speed:140 m/min (460 ft/min)
Bending speed:320°/sec
Average power consumption:20 kWh
EASY HOOK lifting device allows the handling of any loads in a fully safe condition.
The releasing device allows the operator to discharge the loads automatically, in a very fast and safe way.
Rebar cutting machine with safety cutting system apt to process steel in bars. Cutting antirepetitiveness system.
Capacity 1 bar Ø 36 mm (#11)
15 cuts per minute
Cuts per minute:15
Installed power:9.2 kW
Machine's weight:600 kg (1320 lb)
Machine dimensions:157x60x90(h)cm (62"x24"x35"h)
Integrated plant to cut, optimize, stock and handle the bars, suitable for mass productions, based on a shear CGS 300, mounted on a mobile frame, with blade of 300 mm (12''), VMT measuring and cutting track to cut the bars to size and unload them on the right or left.
In the VMT SUPERFAST version, the roller conveyors and the unloading systems are divided into two parts individually operated. This ensures a much faster working cycle.
Blade width:300 mm (12")
Cuts per minute:10-12
Integrated plant to cut, optimize and stock the bars, based on a shear CHV 160, mounted on a fixed frame, with blade of 160 mm (6''), VBM1 measuring and cutting track with mobile ledge, with oneside unloading.
Blade width:160 mm (6")
Cuts per minute:16
Automatic double bending machine for bars up to Ø 50 mm (#14). It works automatically and bends any kind of shapes, positive and negative bends included.
Automatic system for bars feeding and discharging
Ejection cylinder pneumatic ejector for shapes and mandrels to remove the tools from the toothed part
Operation by means of digital electric servomotors
4 adjustable bending speeds
Bending speed:72°/sec
Average power consumption:2 kWh
Fast automatic wire straightening machine, with rollers, for the production of cuttosize wires up to Ø 13 mm (#4), equipped with Senso Technology.
Single strand:1 Ø 5÷13 mm (#4)
Pulling speed:300 m/min (990 ft/min)
Average power consumption:8 kWh
Rotor type wire straightening machine for the production of cuttosize wires up to Ø 6 mm (#3).
Driven by digital electric servomotors.
Max pulling speed 160 m/ min (525 ft/ min)
High speed cutting unit with brushless (less than 0.1 sec)
Web Teleassistance
Available versions
Fixed cut with adjustable backstop length for a maximum cutting precision (± 0.5 mm).
Single strand:1 Ø 2÷6 mm (#3)
Pulling speed:160 m/min (530 ft/min)
Average power consumption:4 kWh
The Coldrive MV is a cold rolling line with single vertical drawing capstan for the production of smooth and ribbed wires from Ø 4 to Ø 12 mm.
This cold drawing line is completely modular and the rolling process is made through drawing capstan and rollers cassettes for rolling/profiling. Driven by electric asynchronous servomotors digitally controlled.
Max. pulling speed 12 m/s (higher speeds on demand)
Compact Layout
Highly customizable
"Asynchronous servomotor" low highpower consumption
User friendly software for cold rolling process management
Web Teleassistance
Other cold rolling lines
Multipass line and multiple vertical drawing capstan
2MV 3,4 12 mm (12 m/s)
3MV 3,4 10 mm (16 m/s)
4MV 3 8 mm (16 m/s)
“Coldrive” MO with single horizontal drawing capstan
MO 4,5 12 mm (8 m/s)
MO 4 12 mm (8 m/s)
MO 4 16 mm (8 m/s)
Number of pitches:2
Maximum speed:12 m/s
Out wire Ø:4÷12 mm
Cage welding machine for the production of cylindrical cages with variable pitch welded spiral wrap; max cage Ø 2000 mm.
High productivity and flexibility is guaranteed by the configuration of the machine and by the fully automatic welding unit SAF 3000.
With the machine to produce cylindrical poles CM PRO 1600/2000 it is also possible to produce on the machine square or rectangular cages and cages with the bars bent on the end (90 °bends, bottle necks and pointed).
Bar bending machine. Bending disk and adjustable strength steel saddles.
Capacity 1 bar Ø 45 mm (#14)
Plate revolving speed 5÷12 RPM
Equipped with electronic programmer up to 50 bends
Plate revolving speed:5÷12 rpm
Installed power:5.5 kW
Machine's weight:765 kg (1687 lb)
Machine dimensions:114x90x88(h)cm (45"x35"x35"h)
Cage making machine for the production of round cages with welded spirals and preset pitch; max. cage Ø 1600 mm.
The machine to produce cylindrical poles CM PRO Telescope is characterized by a reduced longitudinal length. The welding process is performed by a mobile unit and the bar loading zone is a telescope, for this reason, during the welding operation, the length decreases while the welding head moves forward.
Min. cage Ø:200 mm (8")
Max cage Ø:1600 mm (63")
Max cage's weight:7 t (15400 lb)
Max cage's length:16 m (52')
Wire spiral Ø:6÷16 mm (#3÷#5)
Spiral pitch:0÷500 mm (20")
Longitudinal bars Ø:12÷32 mm (#3÷#10)
Average power consumption:8 kW/h
Rotor type wire straightening machine for the production of cuttosize wires up to Ø 12 mm (#3).
Driven by digital electric servomotors.
Max pulling speed 160 m/ min (525 ft/ min)
High speed cutting unit with brushless (less than 0.1 sec)
Web Teleassistance
Available versions
Fixed cut with adjustable backstop length for a maximum cutting precision (± 0.5 mm).
Rotating cut system with automatic measurement via encoder for higher productivity (± 0.5 mm/m).
Single strand:1 Ø 4÷12 mm (#3)
Pulling speed:160 m/min (530 ft/min)
Average power consumption:4 kWh
Automatic wire straightening machine, with rollers, for the production of cuttosize wires up to Ø 20 mm (#6).
Driven by digital electric servomotors.
Capacity 2 Ø 16 mm (#5)
Max pulling speed 200 m/min (660 ft/min)
Straighteners (horizontalsverticals) with electronic adjustment and independent position for the 2 wires
Motorized wire change unit (Optional)
Prestraightening Feeding Unit (Optional)
Web Teleassistance
Single strand:1 Ø 8÷20 mm (#6)
Double strand:2 Ø 8÷16 mm (#5)
Pulling speed:200 m/min (660 ft/min)
Average power consumption:30 kWh
IDEA assembles cages by means of the patented 'Schnell System' (Patented). Using three thin longitudinal wires ,which may be welded to any point of the stirrup's exterior surface IDEA cage assembling machine is able to halfassemble lattice girders of stirrups of any shape and size.
The halfassembled girder is now ready to be finished off by fixing the frame carrying bars. As the stirrups have already been welded at the correct distance, the carrying bars may be only tied every 5 or 6 stirrups.
This means
saving up to 60% on assembling costs;
maximum flexibility girders may be assembled with stirrups of any shape and size; besides this system avoids all size restrictions and material waste involved with the use of electrowelded mesh;
high quality standards the girders obtained with this system are far more precise and stiff than their traditional counterparts and they do not face any risk during transport.
Minimum stirrup:150x150 mm (6"x6")
Maximum stirrup:1500x1500 mm (5'x5')
Wire Ø:6÷16 mm (#3÷#5)
Pulling Speed:45 m/min (150 ft/min)
Average power consumption:8 kWh
The “Coldrive” 2MV is a cold rolling line with multiple vertical drawing capstan for the production of smooth and ribbed wires from Ø 3,4 to Ø 12 mm. This cold drawing line is completely modular and the rolling process is made through drawing capstan and rollers cassettes for rolling/profiling. Driven by electric asynchronous servomotors digitally controlled.
Max. pulling speed 12 m/s (higher speeds on demand)
Compact Layout
Highly customizable
"Asynchronous servomotor" low highpower consumption
User friendly software for cold rolling process management
Web Teleassistance
Other cold rolling lines
Line at 1 or 2 passes with single vertical drawing capstan
MV 4 12 mm (12 m/s)
Multipass line and multiple vertical drawing capstan
3MV 3,4 10 mm (16 m/s)
4MV 3 8 mm (16 m/s)
Number of pitches:2+1
Maximum speed:12 m/s
Out wire Ø:3.4÷12 mm
The rotor type wire straightening machine RI 6 is suitable for processing a wide range of smooth cold drawn industrial wires from Ø 2,5mm to Ø 6mm.
The 4 independent servomotors allow
Excellent straightening quality;
Max. pulling speed 160 m/min;
Burrfree highprecision cutting (tolerance of ±0.1 mm).
A wide range of wires can be processed depending on the machine configuration from mild steel to annealed and galvanized wire, highstrength steels such as stainless steel, springs steel and nonferrous wires such as brass, bronze, copper and aluminum using special equipment.
The wide range of accessories allows you to customize the machine to the different needs of the industrial market
Integrated plant to cut and stock precut bars made of fast automatic straighteners with rollers (such as RETA) and coil processing up to Ø 20 mm.
Pulling speed up to 300 m/min.
The plant is fully customizable and modular thanks to a wide range of available accessories.
Fast Coil change patented system of automatic horizontal wire change (Optional);
Straighteners (horizontalvertical) with electronic and independent setting for double wire feeding;
Cutting with Brushless motors with adjustable wire guide, fixed and mobile cutting blades;
Rollers for the extraction of the last part of the coil;
Teleassistance.
The Combidrive MO is a cold rolling line with single horizontal drawing capstan for the production of smooth and ribbed wires in bars from Ø 4 to Ø 12 mm.
This cold drawing line is completely modular and the rolling process is made through drawing capstan and rollers cassettes for rolling/profiling.
Driven by electric asynchronous servomotors digitally controlled.
Wire is rolled to reduce the section and if necessary ribbed, then straightened and cut according to the different lengths scheduled.
Rotating cut system to ensure continuous production
Max. pulling speed (straight bars production) 6 m/s
Max. pulling speed (coil production) 8 m/s
Compact Layout
Highly customizable
"Asynchronous servomotor" low highpower consumption
User friendly software for cold rolling process management
Web Teleassistance
Other cold rolling lines
Line at 1 or 2 passes with single vertical drawing capstan
MV 4 12 mm (12 m/s)
Number of pitches:2
Maximum speed:8 m/s
Out wire Ø:4÷12 mm
Cage making machine for the production of cylindrical cages with variable pitch welded spiral wrap; max cage Ø 2500 mm.
High productivity and flexibility is guaranteed by the configuration of the machine and by the fully automatic welding unit SAF 3000.
WIth the machine to produce cylindrical poles CM PRO 2500 it is also possible to produce on the machine square or rectangular cages and cages with the bars bent on the end (90 °bends, bottle necks and pointed).
Automatic double bending machine for bars up to Ø 50 mm (#14). It works automatically and bends any kind of shapes, positive and negative bends included.
Version with automatic feeding and discharging units, which fold away (Optional) they allow the minimum distance of 980 mm between the two bending mandrels.
Automatic system for bars feeding and discharging
Ejection cylinder pneumatic ejector for shapes and mandrels to remove the tools from the toothed part
the positions of the clamps and guides on the kick off arms and their adjustment are motorized and automatic
Operation by means of digital electric servomotors
4 adjustable bending speeds
Bending speed:72°/sec
Average power consumption:2 kWh
Bidirectional automatic stirrup bender from coil for the production of stirrups and cuttosize bars using wires up to Ø 14 mm (#4).
Driven by digital electric servomotors.
Formula 14 stirrup benders are equipped with
Max. pulling speed 150 m/min (500 ft/min)
Straighteners (horizontalsverticals) with electronic adjustment and independent position for the 2 wires with Joystick
AntiTwist device (Optional)
Cutting with Brushless motors
Web Teleassistance
Processed wire type:Coil
Single strand:1 Ø 6÷14 mm (#4)
Double strand:2 Ø 6÷10 mm (#3)
Pulling speed:150 m/min (500 ft/min)
Bending speed:1950°/sec
Average power consumption:3 kWh
IPC 40 is the plant for the production of radius bars with bends in a single, automatic process.
It is composed of the radius machine CER 40, the bidirectionalbending machine P 45 PRO and has an unloading system for the completed bars.
It is possible to fabricate 2 bars simultaneously in the diameter range between Ø10 mm and Ø 40 mm.
Bending capacity:Ø10 mm (#3)
Plate revolving speed:Max. 40 m/min (135 ft/min)
Electromechanical automatic rebar cutting bench equipped with 2 side folding pockets.
MobiPocket allows the unloading and lateral discharge of bars greatly reducing the clutter.
Besides being flexible and fast, its electromechanical technology ensures
high accuracy;
minimum noise production;
reduced power and air consumption;
reduced maintenance.
Cuts per minute:30
Pulling Speed:115 m/min (380 ft/min)
Pulling Speed (Brushless):160 m/min (530 ft/min)
Average power consumption:3 kWh
Automatic rebar bending machine for bars up to Ø 40 mm. It works automatically and bends any kind of shapes, positive and negative bends included.
Automatic system for bars feeding and discharging
2 adjustable bending speeds
Bending speed:35-40°/sec
Average power consumption:1.5 kWh